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The Saturn Relay minivan arrived on the market late in 2004 as the year 2005 model from General Motors in a highly competitive segment. The Saturn Relay manufactured with a 3.5L LX9 V6 engine generated 200 hp and 220 lb-ft of torque which enabled a typical 0-60 mph acceleration between 9.5 to 10 seconds. For the Saturn Relay manufactured in 2006 GM equipped the LZ9 V6 engine with 3.9L displacement that delivered 240 horsepower and 240 lb-ft of torque to provide enhanced acceleration capabilities. The 2007 Saturn Relay concluded production with the 3.9L engine which maintained parallel availability of all-wheel drive together with its stronger powertrain. The Saturn Relay transmission worked excellently alongside engine capabilities by its shifting mechanics to create a better driving experience. The 2005 Saturn Relay had official fuel efficiency of 19 mpg in city driving and achieved 26 mpg on highways before the 2006-2007 models got the 3.9L engine and slightly lower gas consumption ratings. Safety scores from the Insurance Institute for Highway Safety (IIHS) praised the Saturn Relay by bestowing it with three Good ratings along with two Acceptable scores across multiple crash tests. The Saturn Relay market included three variants to match specific customer needs. The durability and operational performance of the Saturn Relay depends heavily on original parts because they match factory requirements for accurate installation and proper system operation.
Saturn Relay groups concerns into braking, suspension, and engine thermal control for clear diagnosis. During braking, the Relay can pulse at the pedal upon light to moderate stops. The rotor front brake wears unevenly and generates a thickness difference and hotspots. Check lateral runout and disc thickness and swap brake rotors and pads together as a unit. Pad the bed and ensure that the Saturn Relay is smooth. At freeway speed, the Relay in suspension may become jumpy and inaccurate. Front struts are lost in damping, nose divert, and transmit tire cupping. Check leakages and mount weariness, and fit new struts and four wheel alignment. When applied in thermal control, the Saturn Relay can display A/C off, indicating engine protection and the gauge display cold. A stuck open thermostat postpones warm-up and may cause P0128 with less cabin heat. Check the system by pressure and change the thermostat and bleed, verify operation of fans, and ensure consistent ECT. Clear codes and validate monitor completion on the Saturn Relay after an urban loop and a highway pass. Record rotor specs, struts, coolant, and road test to make future Relay service decision.