OEM 2005 Chevrolet Express 2500 Fuel Filler Hose

2005 Chevrolet Express 2500 Fuel Filler Hose Parts Questions & Experts Answers

• Q: How to replace the rear tank Fuel Filler Hose on 2005 Chevrolet Express 2500?

  A: A proper replacement of the filler tube with rear tank starts with cleaning all fuel pipe and hose connections alongside their surrounding areas because this prevents any fuel system contamination. Unscrew the fuel filler cap followed by draining fuel until it reaches a level beneath the fuel tank fill hose. The next step requires removing the two retaining bolts and push-pin that attach the filler neck to the body followed by lifting the vehicle. First remove the fuel filler tube ground strap bolt before loosening the clamp connecting the fuel fill hose to the fuel fill pipe and disconnect the hose from the pipe to proceed with fuel fill pipe assembly removal. Attach the fuel fill hose to the fuel fill pipe while aligning it with the fuel fill pipe housing and tighten the clamp to 2.75 n.m (24 lb in). Peform the following steps to reinstall the fuel filler tube ground strap bolt while tightening it to 8 n.m (70 lb in), then lower the vehicle. Secure both fuel fill pipe housing bolts with push-pin while tightening them to 6 n.m torque (53 lb in). After completing all prior steps finish by refilling the fuel tank while reinstalling the fuel filler cap.