What are the steps involved in removing and installing a hydraulic brake booster system on Chevrolet K3500?

Two distinct fluids operate independently in hydraulic brake systems since power steering fluid resides in the hydraulic Brake Booster system and brake fluid remains within the master cylinder and brake pipes. This mandates using compatible brake system fluids to avert brake seal damage. The first step to remove the hydraulic Brake Booster begins with disconnecting the negative Battery Cable followed by activating the parking brake. The procedure starts by disconnecting the inlet hose and steering gear as well as return hoses from the booster assembly. Afterward master cylinder nuts must be removed followed by the master cylinder and wiring harness bracket and stoplamp switch and Pushrod. The procedure continues with the removal of booster to bulkhead nuts while the booster assembly and included gasket also need extraction. First install the gasket and afterward install the booster assembly. Start by installing the bulkhead nuts to their specific torque of 36 nm (26 ft. Lbs.) before mounting the stoplamp switch and Pushrod. The master cylinder and its bracket follow in the assembly process and receive a torque of 30 nm (20 ft. Lbs.). Proceed by tightening master cylinder nuts to 30 nm (20 ft. Lbs.), reattaching the return hose as well as steering gear and inlet hoses. Then connect the negative Battery Cable. Follow the bleeding procedure when needed for the hydraulic booster system.

OEM Chevrolet K3500 Brake Booster

Brake Power Booster

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Chevrolet K3500 Brake Booster
Part Number: 15597788
$548.15 MSRP: $678.70
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Product Specifications
- Other Name: Booster, Power Brake (Hydraulic); Booster, Hydraulic Power Brake Booster; Booster, Vacuum Power Brake
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 1988-1989 Chevrolet K3500 | Cheyenne, Scottsdale, Silverado | 8 Cyl 5.7 L GAS, 8 Cyl 6.2 L DIESEL, 8 Cyl 7.4 L GAS
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Chevrolet K3500 Brake Booster
Part Number: 19371352
Product Specifications
- Other Name: Booster, Hydraulic Power Brake Booster
- Replaces: 15150633, 15710166, 15757258, 15192200, 15003100
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 1996-2000 Chevrolet K3500 | Base, Cheyenne, LS, Silverado | 8 Cyl 5.7 L GAS, 8 Cyl 6.5 L DIESEL, 8 Cyl 7.4 L GAS
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Chevrolet K3500 Brake Booster
Part Number: 18029985
Product Specifications
- Other Name: Booster, Power Brake; Booster, Hydraulic Power Brake Booster
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 1994-1995 Chevrolet K3500 | Base, Cheyenne, Silverado | 8 Cyl 5.7 L GAS, 8 Cyl 6.5 L DIESEL, 8 Cyl 7.4 L GAS
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Chevrolet K3500 Brake Booster
Part Number: 18029961
Product Specifications
- Other Name: Booster, Power Brake (Vacuum); Booster Assembly; Booster, Vacuum Power Brake
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 1997 Chevrolet K3500 | Base, Cheyenne, Silverado | 8 Cyl 5.7 L GAS, 8 Cyl 6.5 L DIESEL, 8 Cyl 7.4 L GAS
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Chevrolet K3500 Brake Booster
Part Number: 14019978
Product Specifications
- Other Name: Booster Assembly, Power Brake Booster (Hydraulic); Booster Assembly, Power Brake Booster (Hydraulic); Hydraulic Power Brake Booster
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 1988-1989 Chevrolet K3500 | Cheyenne, Scottsdale, Silverado | 8 Cyl 5.7 L GAS, 8 Cyl 6.2 L DIESEL, 8 Cyl 7.4 L GAS
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Chevrolet K3500 Brake Booster
Part Number: 18060072
Product Specifications
- Other Name: Booster, Hydraulic Power Brake Booster; Booster, Vacuum Power Brake
- Replaces: 18013061
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 1991-1994 Chevrolet K3500 | Base, Cheyenne, Scottsdale, Silverado | 8 Cyl 5.7 L GAS, 8 Cyl 6.2 L DIESEL, 8 Cyl 6.5 L DIESEL, 8 Cyl 7.4 L GAS
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Chevrolet K3500 Brake Booster
Part Number: 18060061
Product Specifications
- Other Name: Booster, Hydraulic Power Brake Booster; Booster, Vacuum Power Brake
- Replaces: 18012114
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 1990 Chevrolet K3500 | Cheyenne, Scottsdale, Silverado | 8 Cyl 5.7 L GAS, 8 Cyl 6.2 L DIESEL, 8 Cyl 7.4 L GAS
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Chevrolet K3500 Brake Booster
Part Number: 15607067
Product Specifications
- Other Name: Booster, Hydraulic Power Brake Booster
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 1990 Chevrolet K3500 | Cheyenne, Scottsdale, Silverado | 8 Cyl 5.7 L GAS, 8 Cyl 6.2 L DIESEL, 8 Cyl 7.4 L GAS
View related parts
Chevrolet K3500 Brake Booster
Part Number: 15607066
Product Specifications
- Other Name: Booster, Power Brake (Hydraulic); Booster, Hydraulic Power Brake Booster
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 1991-1993 Chevrolet K3500 | Cheyenne, Scottsdale, Silverado | 8 Cyl 5.7 L GAS, 8 Cyl 6.2 L DIESEL, 8 Cyl 6.5 L DIESEL, 8 Cyl 7.4 L GAS

Chevrolet K3500 Brake Booster

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Chevrolet K3500 Brake Booster Parts Questions & Experts Answers

Brake Booster
19371352
Q: What are the steps involved in removing and installing a hydraulic brake booster system on Chevrolet K3500?
A: Two distinct fluids operate independently in hydraulic brake systems since power steering fluid resides in the hydraulic Brake Booster system and brake fluid remains within the master cylinder and brake pipes. This mandates using compatible brake system fluids to avert brake seal damage. The first step to remove the hydraulic Brake Booster begins with disconnecting the negative Battery Cable followed by activating the parking brake. The procedure starts by disconnecting the inlet hose and steering gear as well as return hoses from the booster assembly. Afterward master cylinder nuts must be removed followed by the master cylinder and wiring harness bracket and stoplamp switch and Pushrod. The procedure continues with the removal of booster to bulkhead nuts while the booster assembly and included gasket also need extraction. First install the gasket and afterward install the booster assembly. Start by installing the bulkhead nuts to their specific torque of 36 nm (26 ft. Lbs.) before mounting the stoplamp switch and Pushrod. The master cylinder and its bracket follow in the assembly process and receive a torque of 30 nm (20 ft. Lbs.). Proceed by tightening master cylinder nuts to 30 nm (20 ft. Lbs.), reattaching the return hose as well as steering gear and inlet hoses. Then connect the negative Battery Cable. Follow the bleeding procedure when needed for the hydraulic booster system.

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