How to replace the radiator in a 1.4L/1.5L/1.6L engine on Chevrolet Aveo?

Given the 1.4l/1.5l/1.6l engine type one must first disconnect the negative cable from the battery before Radiator replacement. The first step is to drain the engine cooling system followed by electric cooling fan removal. Begin by freeing the upper Radiator Hose clamp followed by disconnecting both the upper and lower Radiator hoses before taking out their attached clamps. The installation requires removing both clamp and hose fittings from the surge tank hose before detachment from the Radiator. First remove the left and right upper Radiator retaining bolts and brackets while making sure to put leftover coolant into a drain pan before taking out the Radiator from the vehicle. Install the new Radiator within rubber shock bumpers supporting its bottom posts before placing the retainers in position then install and torque the upper right retaining bracket to 7 nm (62 lb in). Reposition the Radiator then install the upper left retaining bracket followed by its bolt. Hook up the surge tank hose to the Radiator before applying a hose clamp followed by installation of upper and lower Radiator hoses to each of which you should add a hose clamp. The electric cooling fans receive reinstallation after engine cooling system filling and completion of battery negative cable reconnection.

OEM Chevrolet Aveo Radiator

Cooling Radiator

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8 Radiators found

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Chevrolet Aveo Radiator Assembly Part Number: 42438331
$64.86 MSRP: $96.52
You Save: $31.66 (33%)
Ships in 1-2 Business Days
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Product Specifications
- Other Name: Radiator Assembly, Engine; Radiator; Radiator, Radiator
- Replaces: 96817345, 96536526, 96443478
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 2004-2006 Chevrolet Aveo | Base, LS, LT, Special Value | 4 Cyl 1.6 L GAS
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Chevrolet Aveo Radiator Assembly Part Number: 42421858
$207.97 MSRP: $400.12
You Save: $192.15 (49%)
Ships in 1-2 Business Days
ADD TO CART
Product Specifications
- Other Name: Radiator; Radiator, Radiator
- Replaces: 96992882, 96942182, 95227754
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 2009-2011 Chevrolet Aveo | LS, LT | 4 Cyl 1.6 L GAS
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Chevrolet Aveo Radiator Assembly Part Number: 96816483
Product Specifications
- Other Name: Radiator; Radiator, Radiator
- Replaces: 96444386, 96536669
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 2005-2008 Chevrolet Aveo | LS, LT, Special Value | 4 Cyl 1.6 L GAS
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Chevrolet Aveo Radiator Assembly Part Number: 42438332
$130.18 MSRP: $194.58
You Save: $64.40 (34%)
Product Specifications
- Other Name: Radiator Assembly, Engine; Radiator; Radiator, Radiator
- Replaces: 96443479, 96816484, 96536525
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 2004-2008 Chevrolet Aveo | Base, LS, LT, Special Value | 1.6L L4, 4 Cyl 1.6 L GAS
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Chevrolet Aveo Radiator Assembly Part Number: 96816482
Product Specifications
- Other Name: Radiator
- Replaces: 96536524, 96443476
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 2004-2008 Chevrolet Aveo | Base, LS, LT, Special Value | 4 Cyl 1.6 L GAS
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Chevrolet Aveo Radiator Part Number: 96817344
Product Specifications
- Other Name: Radiator Assembly; Radiator, Radiator
- Replaces: 96443477
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 2004 Chevrolet Aveo | Base, LS | 4 Cyl 1.6 L GAS
View related parts
Chevrolet Aveo Radiator Assembly Part Number: 96816481
Product Specifications
- Other Name: Radiator; Radiator, Radiator
- Replaces: 96443475, 96536523
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 2004-2008 Chevrolet Aveo | Base, LS, LT, Special Value | 4 Cyl 1.6 L GAS
View related parts
Chevrolet Aveo Radiator Assembly Part Number: 95227755
Product Specifications
- Other Name: Radiator; Radiator, Radiator
- Replaces: 96992883, 96942183
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 2009-2011 Chevrolet Aveo | LS, LT | 4 Cyl 1.6 L GAS

Chevrolet Aveo Radiator

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Radiator is a critical component of the cooling system; widely recognized for its dependability and efficiency for quite a few generations of Aveo manufactured from 2002 through 2020. This component is a heat exchanger which transfers heat from the engine coolant to the surrounding air, which is very necessary for any engine. Normally used on Corvettes, the radiator of the Chevrolet Aveo depends on aluminum with plastic or aluminum tanks, which attempts to optimize the heat exchange area in the form of tubes and fins. Because it can be used on Aveo variants that use 1.2 L, 1.4 L and 1.8 L Ecotec engines, flexibility is well-captured in how the powertrain is supported. This part, the Radiator is not only performance enhancing but equally critical in providing safety for your vehicle by protecting it from heat which is very damaging in the long run to the engine. Other features like bigger bore, and compact fins in model types that are classified as performinginski are other attributes that improve the coolant flow and heat exchanging capacity of the Radiator in the automotive industry. This radiator fits perfectly into the Chevrolet Aveo since it comes in direct fit and universal style; thus, every client of Chevrolet Aveo will enjoy the outlook, performance, and durability of this product. In conclusion, the Radiator is a great representation of the quality and innovation that the brand has to offer and justifies why Aveo should be the go to vehicle for any driver in their quest of attaining efficiency and durability.

Chevrolet Aveo Radiator Parts Questions & Experts Answers

Radiator Assembly
42421858
Q: How to replace the radiator in a 1.4L/1.5L/1.6L engine on Chevrolet Aveo?
A:
Given the 1.4l/1.5l/1.6l engine type one must first disconnect the negative cable from the battery before Radiator replacement. The first step is to drain the engine cooling system followed by electric cooling fan removal. Begin by freeing the upper Radiator Hose clamp followed by disconnecting both the upper and lower Radiator hoses before taking out their attached clamps. The installation requires removing both clamp and hose fittings from the surge tank hose before detachment from the Radiator. First remove the left and right upper Radiator retaining bolts and brackets while making sure to put leftover coolant into a drain pan before taking out the Radiator from the vehicle. Install the new Radiator within rubber shock bumpers supporting its bottom posts before placing the retainers in position then install and torque the upper right retaining bracket to 7 nm (62 lb in). Reposition the Radiator then install the upper left retaining bracket followed by its bolt. Hook up the surge tank hose to the Radiator before applying a hose clamp followed by installation of upper and lower Radiator hoses to each of which you should add a hose clamp. The electric cooling fans receive reinstallation after engine cooling system filling and completion of battery negative cable reconnection.