How to replace a radiator on 2004 Chevrolet Aveo?

The Radiator replacement begins with disconnecting the negative Battery Cable followed by draining the engine cooling system. Usage of the electric cooling fans must be followed by upper Radiator Hose clamp removal and unmounting of the hose from the Radiator. Begin by dissembling the lower Radiator Hose from the Radiator and its clamp before proceeding to the surge tank hose clamp at the Radiator for hose disconnect. Install your tools to detach both left and right upper Radiator retaining bolts while removing their accompanying brackets. Prior to taking out the Radiator from the vehicle empty the Radiator coolant into a drain pan. Install the Radiator by placing bottom posts through rubber shock bumpers and position both retainers before installing the bolt at the upper right edge and constraining its torque setting to 7 nm (62 inch lbs.). The same sequence applies to install the upper left Radiator retaining bracket together with its corresponding bolt. The surge tank hose receives attachment to the Radiator by using a hose clamp for secure installation. Secure the Radiator through attaching both upper and lower Radiator hoses with hose clamps before reinstalling electric cooling fans. Add coolant to the engine cooling reservoir then connect the cable terminal back to the battery.

OEM 2004 Chevrolet Aveo Radiator

Cooling Radiator

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2004 Chevrolet Aveo Radiator Assembly
Part Number: 42438331
$55.86 MSRP: $96.52
You Save: $40.66 (43%)
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Product Specifications
- Other Name: Radiator Assembly, Engine; Radiator; Radiator, Radiator
- Replaces: 96817345, 96536526, 96443478
- Item Weight: 6.90 Pounds
- Item Dimensions: 7.0 x 38.0 x 29.2 inches
- Condition: New
- Fitment Type: Direct Replacement
- SKU: 42438331
- Warranty: This genuine part is guaranteed by GM's factory warranty.
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Fits the following 2004 Chevrolet Aveo Submodels:
- Base, LS, LT, Special Value | 4 Cyl 1.6 L GAS
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2004 Chevrolet Aveo Radiator Assembly
Part Number: 42438332
$130.18 MSRP: $194.58
You Save: $64.40 (34%)
Product Specifications
- Other Name: Radiator Assembly, Engine; Radiator; Radiator, Radiator
- Replaces: 96443479, 96816484, 96536525
- Item Weight: 3.10 Pounds
- Item Dimensions: 5.1 x 37.1 x 24.7 inches
- Condition: New
- Fitment Type: Direct Replacement
- SKU: 42438332
- Warranty: This genuine part is guaranteed by GM's factory warranty.
More Info
Fits the following 2004 Chevrolet Aveo Submodels:
- Base, LS, LT, Special Value | 4 Cyl 1.6 L GAS
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2004 Chevrolet Aveo Radiator Assembly
Part Number: 96816482
Product Specifications
- Other Name: Radiator
- Replaces: 96536524, 96443476
- Item Weight: 5.50 Pounds
- Item Dimensions: 5.2 x 30.3 x 24.2 inches
- Condition: New
- SKU: 96816482
- Warranty: This genuine part is guaranteed by GM's factory warranty.
More Info
Fits the following 2004 Chevrolet Aveo Submodels:
- Base, LS, LT, Special Value | 4 Cyl 1.6 L GAS
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2004 Chevrolet Aveo Radiator
Part Number: 96817344
Product Specifications
- Other Name: Radiator Assembly; Radiator, Radiator
- Replaces: 96443477
- Item Weight: 8.90 Pounds
- Item Dimensions: 33.2 x 24.3 x 4.4 inches
- Condition: New
- Fitment Type: Direct Replacement
- SKU: 96817344
- Warranty: This genuine part is guaranteed by GM's factory warranty.
More Info
Fits the following 2004 Chevrolet Aveo Submodels:
- Base, LS | 4 Cyl 1.6 L GAS
View related parts
2004 Chevrolet Aveo Radiator Assembly
Part Number: 96816481
Product Specifications
- Other Name: Radiator; Radiator, Radiator
- Replaces: 96443475, 96536523
- Item Weight: 5.00 Pounds
- Item Dimensions: 31.2 x 24.0 x 5.1 inches
- Condition: New
- Fitment Type: Direct Replacement
- SKU: 96816481
- Warranty: This genuine part is guaranteed by GM's factory warranty.
More Info
Fits the following 2004 Chevrolet Aveo Submodels:
- Base, LS, LT, Special Value | 4 Cyl 1.6 L GAS

2004 Chevrolet Aveo Radiator

With a comprehensive array of OEM 2004 Chevrolet Aveo Radiator, from fuel pumps to door handles, our website is a one-stop-shop for your needs. All our genuine 2004 Chevrolet Aveo Radiator are backed by the manufacturer's warranty and are offered at competitive prices in the market. Rest assured, you can shop with complete confidence.

2004 Chevrolet Aveo Parts Questions & Experts Answers

Q: How to replace a radiator on 2004 Chevrolet Aveo?
A: The Radiator replacement begins with disconnecting the negative Battery Cable followed by draining the engine cooling system. Usage of the electric cooling fans must be followed by upper Radiator Hose clamp removal and unmounting of the hose from the Radiator. Begin by dissembling the lower Radiator Hose from the Radiator and its clamp before proceeding to the surge tank hose clamp at the Radiator for hose disconnect. Install your tools to detach both left and right upper Radiator retaining bolts while removing their accompanying brackets. Prior to taking out the Radiator from the vehicle empty the Radiator coolant into a drain pan. Install the Radiator by placing bottom posts through rubber shock bumpers and position both retainers before installing the bolt at the upper right edge and constraining its torque setting to 7 nm (62 inch lbs.). The same sequence applies to install the upper left Radiator retaining bracket together with its corresponding bolt. The surge tank hose receives attachment to the Radiator by using a hose clamp for secure installation. Secure the Radiator through attaching both upper and lower Radiator hoses with hose clamps before reinstalling electric cooling fans. Add coolant to the engine cooling reservoir then connect the cable terminal back to the battery.