OEM 2006 Chevrolet Corvette Fuel Level Sensor

2006 Chevrolet Corvette Parts Questions & Experts Answers

• Q: How to replace the Fuel Level Sensor on the right side on 2006 Chevrolet Corvette?

  A: The right side Fuel Level Sensor replacement process requires first extracting the module from the Fuel Tank by taking safety measures to prevent damage from liquid exposure to the level sender on the resistor card. Press the connector position assurance (CPA) with your thumb to activate it before sliding it down. Then unplug the electrical connector from the module and remove the sender wires from it. Insert the lock tab above the level sender body then extract the level sender out of its slot before your removal of the module while maintaining correct wire placement at the back of the level sender body. The new level sender assembly must be inserted into the slot and should slide downward until the lock tab becomes engaged. Guide the wires alongside the regulator ground wire to the electrical connector before inserting the level sender wires through its open slots for connection to the flange. An ohmmeter should be used to verify the level sender resistance readings where the empty stop shows 38.5-41.5 ohms while the full stop delivers 247-253 ohms and no open circuits exist across the resistance range. Place the module into the tank before testing both empty tank resistance while the tank stands upright and the full stop resistance by gravity after the tank rolls over. Check the empty stop resistance while the tank is vertical to validate free level sender movement without blockage from any interior tubing.