OEM 2006 Chevrolet SSR Fuel Level Sensor

2006 Chevrolet SSR Parts Questions & Experts Answers

• Q: How to Replace a Fuel Level Sensor in a Fuel Sender Assembly on 2006 Chevrolet SSR?

  A: The necessary tool for Fuel Level Sensor replacement is a Fuel Tank sending unit wrench (J 45722). Remove the Fuel Tank first then push the area clean from around the Fuel Level Sensor to the Fuel Tank to eliminate all dust and debris. First disconnect the fuel lines from the sensor before using the Fuel Tank sending unit wrench (J 45722) along with a long breaker-bar to unlock the Fuel Level Sensor lock ring through counterclockwise turning. Utilize no impact tools when working with lock rings because large forces are required for release and refuse to employ screwdrivers, hammers, or similar equipment to prevent damaging the components. You should fasten the Fuel Tank securely to prevent it from rotating during this operation. Perform the Fuel Level Sensor removal and seal extraction procedure by draining fuel into a fire-protected container and being cautious throughout. To measure the lock ring clearance of the Fuel Level Sensor you must discard the old seal and check seven points using a feeler gauge on the flat surface with care to avoid damaging the lock ring by only using the Fuel Tank sending unit wrench (J 45722). The lock ring needs inspection for any damage and replacement with a new ring if its warping exceeds 0.41 mm (0.016 in). The process of installing the new Fuel Tank seal requires completion by Fuel Level Sensor installation followed by its retaining ring installation. The Fuel Tank sending unit wrench (J 45722) allows users to set the Fuel Level Sensor lock ring by rotating it clockwise while orienting the correct face upward and without lubrication in the seal groove. Rejoin all fuel connector lines to the Fuel Level Sensor before reinstalling the Fuel Tank.