How to overhaul the brake master cylinder on Chevrolet Aveo?

To repair the Brake Master Cylinder begin by taking away both the reservoir and the master cylinder. Then remove the cylinder bore's seal ring. Using a welding rod or its equivalent in the compensating port protects the Piston and cylinder wall from damage during retaining ring removal. Hold and take out the cylinder retaining ring using a proper screwdriver and discard it. Take out both pistons including their spring from the master cylinder bore by following proper removal steps. Wipe all parts with denatured alcohol or brake fluid while compressing air through them to avoid damage when removing it from the master cylinder bore. Check the master cylinder bore for wear marks and rust damage. Replace the master cylinder if the bore has problems. Put brake fluid inside the master cylinder bore and gently push the secondary Piston assembly into the base of the cylinder body through a wood or plastic tool. To complete the installation you need to push both pistons into the bore through a dumbbell made of wood or plastic. Install the new retaining ring slowly to avoid damaging the cylinder chamber and push it into the cylinder groove before taking out the welding rod. Press the pistons back and forth after installing them to verify smooth motion. Apply oil to the seal ring and put it on the shaft with its exposed side outside while letting it touch the Piston. Set the master cylinder brake fluid reservoir in place then install the master cylinder unit. Put the vehicle on proper stands to service it after bleeding the braking system.

How to replace the brake master cylinder on Chevrolet Aveo?

The electrical connection to the reservoir needs disconnection first before working on the Brake Master Cylinder. For abs vehicles disconnect their brake lines at the master cylinder body while non-abs vehicles need the brake lines taken off their proportioning valves. Manual transaxle vehicles require you to disconnect the hose clip connected to the clutch at the master cylinder. Close the Brake Line ports before removing the power booster attachment nuts to take out the master cylinder unit. Take out the seal from the booster housing while draining all old brake fluid. To install the new master cylinder assembly use new nuts and fit a fresh seal to the booster housing before tightening the master cylinder nuts to 18 n.m (13 lb ft). In abs systems let brake lines connect with cylinder body while in non-abs systems link brake lines to proportioning valves and secure them at 16 n.m (12 lb ft). Rejoin the clutch hose connection to its outlet at the master cylinder for vehicles with manual transmissions. Next attach the electrical connection on the reservoir. After filling the brake system with fluid test for leaks then verify fluid volume before bleeding it from the system.

OEM Chevrolet Aveo Brake Master Cylinder

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Chevrolet Aveo Booster Assembly Part Number: 95983238
$197.85 MSRP: $358.09
You Save: $160.24 (45%)
Ships in 1-2 Business Days
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Product Specifications
- Other Name: Booster, Hydraulic Power Brake Booster; Cylinder, Brake Master Cylinder; Brake Booster
- Replaces: 96652675
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 2009-2010 Chevrolet Aveo | LS, LT | 4 Cyl 1.6 L GAS
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Chevrolet Aveo Booster Assembly Part Number: 96471219
$57.00 MSRP: $435.60
You Save: $378.60 (87%)
Ships in 1-2 Business Days
ADD TO CART
Product Specifications
- Other Name: Cylinder, Brake Master Cylinder; Brake Booster
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 2005-2006 Chevrolet Aveo | LS, LT, Special Value | 4 Cyl 1.6 L GAS
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Chevrolet Aveo Master Cylinder Part Number: 93744982
Product Specifications
- Other Name: Cylinder, Brake Master Cylinder; Brake Master Cylinder
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 2009-2011 Chevrolet Aveo | LS, LT | 4 Cyl 1.6 L GAS
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Chevrolet Aveo Booster Assembly Part Number: 96457292
Product Specifications
- Other Name: Cylinder; Brake Booster
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 2004 Chevrolet Aveo | Base, LS | 4 Cyl 1.6 L GAS
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Chevrolet Aveo Booster Assembly Part Number: 96534620
Product Specifications
- Other Name: Cylinder; Brake Booster
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 2004 Chevrolet Aveo | Base, LS | 4 Cyl 1.6 L GAS
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Chevrolet Aveo Master Cylinder Part Number: 93742290
Product Specifications
- Other Name: Cylinder, Brake Master Cylinder; Brake Master Cylinder
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 2004-2006 Chevrolet Aveo | Base, LS, LT, Special Value | 4 Cyl 1.6 L GAS
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Chevrolet Aveo Booster Assembly Part Number: 96534593
Product Specifications
- Other Name: Cylinder, Brake Master Cylinder; Brake Booster
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 2004 Chevrolet Aveo | Base, LS | 4 Cyl 1.6 L GAS
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Chevrolet Aveo Master Cylinder Part Number: 96471216
Product Specifications
- Other Name: Cylinder, Brake Master Cylinder; Brake Booster; Booster Assembly; Brake Master Cylinder
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 2005-2008 Chevrolet Aveo | LS, LT, Special Value | 4 Cyl 1.6 L GAS
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Chevrolet Aveo Master Cylinder Part Number: 93742399
Product Specifications
- Other Name: Cylinder, Brake Master Cylinder; Brake Master Cylinder
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 2004-2008 Chevrolet Aveo | Base, LS, LT, Special Value | 4 Cyl 1.6 L GAS
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Chevrolet Aveo Master Cylinder Part Number: 93744984
Product Specifications
- Other Name: Cylinder, Brake Master Cylinder; Brake Master Cylinder
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 2009-2011 Chevrolet Aveo | LS, LT | 4 Cyl 1.6 L GAS
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Chevrolet Aveo Master Cylinder Part Number: 93744985
Product Specifications
- Other Name: Cylinder, Brake Master Cylinder; Brake Master Cylinder
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 2009-2011 Chevrolet Aveo | LS, LT | 4 Cyl 1.6 L GAS
View related parts
Chevrolet Aveo Master Cylinder Part Number: 93744983
Product Specifications
- Other Name: Cylinder, Brake Master Cylinder; Brake Master Cylinder
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 2009-2011 Chevrolet Aveo | LS, LT | 4 Cyl 1.6 L GAS
View related parts
Chevrolet Aveo Master Cylinder Part Number: 93742291
Product Specifications
- Other Name: Cylinder, Brake Master Cylinder; Brake Master Cylinder
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 2004-2006 Chevrolet Aveo | Base, LS, LT, Special Value | 4 Cyl 1.6 L GAS
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Chevrolet Aveo Master Cylinder Part Number: 93742810
Product Specifications
- Other Name: Cylinder, Brake Master Cylinder; Brake Master Cylinder
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 2007-2008 Chevrolet Aveo | LS, LT | 4 Cyl 1.6 L GAS
View related parts
Chevrolet Aveo Master Cylinder Part Number: 96473006
Product Specifications
- Other Name: Booster, Hydraulic Power Brake Booster; Brake Master Cylinder; Booster Assembly; Cylinder, Brake Master Cylinder; Brake Booster
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 2007-2008 Chevrolet Aveo | LS, LT | 4 Cyl 1.6 L GAS
View related parts
Chevrolet Aveo Master Cylinder Part Number: 93742811
Product Specifications
- Other Name: Cylinder, Brake Master Cylinder; Brake Master Cylinder
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 2007-2008 Chevrolet Aveo | LS, LT | 4 Cyl 1.6 L GAS
View related parts
Chevrolet Aveo Master Cylinder Part Number: 96473003
Product Specifications
- Other Name: Booster, Hydraulic Power Brake Booster; Brake Master Cylinder; Booster Assembly; Cylinder, Brake Master Cylinder; Brake Booster
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 2007-2008 Chevrolet Aveo | LS, LT | 4 Cyl 1.6 L GAS
View related parts
Chevrolet Aveo Master Cylinder Part Number: 93742398
Product Specifications
- Other Name: Cylinder, Brake Master Cylinder; Brake Master Cylinder
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 2004-2008 Chevrolet Aveo | Base, LS, LT, Special Value | 4 Cyl 1.6 L GAS
View related parts
Chevrolet Aveo Booster Assembly Part Number: 96470257
Product Specifications
- Other Name: Cylinder, Brake Master Cylinder; Brake Booster
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 2004 Chevrolet Aveo | Base, LS | 4 Cyl 1.6 L GAS
View related parts
Chevrolet Aveo Booster Assembly Part Number: 95983229
Product Specifications
- Other Name: Booster, Hydraulic Power Brake Booster; Cylinder, Brake Master Cylinder; Brake Booster
- Replaces: 96652683
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 2009-2011 Chevrolet Aveo | LS, LT | 4 Cyl 1.6 L GAS

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Chevrolet Aveo Brake Master Cylinder

Want to cut long-term maintenance and repair costs? Choose OEM Brake Master Cylinder. Those parts deliver top durability you can trust. On our site, you'll find a huge catalog of genuine Chevrolet Aveo parts. Prices are unbeatable, so you can keep more in your pocket. Every OEM Chevrolet Aveo Brake Master Cylinder includes a manufacturer's warranty. You can also get an easy return policy that keeps buying risk free. Fast delivery, get your car on the road quickly. It's simple to search, compare, and order. Stop guessing about quality or fit. Order today and save with parts that last.

The Chevrolet Aveo Brake Master Cylinder is a fundamental part of the brake system, and over the years has provided favourable and commendable work in most Chevrolet Aveo models of the year between 2002 and 2020. This Brake Master Cylinder has the task of translating the pressure applied by the driver's foot to hydraulic force in order to guarantee optimal braking. This means that the Chevrolet Aveo Brake Master Cylinder has a dual circuit design that ensures that it is possible to continue having better control of the brakes even when one of the circuits has failed; an aspect that plays aggressively into its success in the market. The Brake Master Cylinder is made of cast iron or aluminum that is resistant to most strains of use on the road; the hydraulic fluid is efficiently maintained. The leakage issues of the Chevrolet Aveo Brake Master Cylinder must be addressed and are important in keeping the vehicle's maintenance issues in order and increasing the efficiency of the car. This reliable part enhances the driving experience of the Chevrolet Aveo that comes as models, a hatchback and a sedan. Of particular interest is the Brake Master Cylinder's universality concerning the engine alternatives, the 1.2L, 1.4L, and 1.8L Ecotec I4 engines, for the Aveo vehicles. Chevrolet Aveo Brake Master Cylinder is a high quality part of the car manufacturer that allows the Chevrolet Aveo to have strong and secure braking system that enables drivers to have a safe and effective ride.

Chevrolet Aveo Brake Master Cylinder Parts and Q&A

Master Cylinder
96471216
Q: How to overhaul the brake master cylinder on Chevrolet Aveo?
A:
To repair the Brake Master Cylinder begin by taking away both the reservoir and the master cylinder. Then remove the cylinder bore's seal ring. Using a welding rod or its equivalent in the compensating port protects the Piston and cylinder wall from damage during retaining ring removal. Hold and take out the cylinder retaining ring using a proper screwdriver and discard it. Take out both pistons including their spring from the master cylinder bore by following proper removal steps. Wipe all parts with denatured alcohol or brake fluid while compressing air through them to avoid damage when removing it from the master cylinder bore. Check the master cylinder bore for wear marks and rust damage. Replace the master cylinder if the bore has problems. Put brake fluid inside the master cylinder bore and gently push the secondary Piston assembly into the base of the cylinder body through a wood or plastic tool. To complete the installation you need to push both pistons into the bore through a dumbbell made of wood or plastic. Install the new retaining ring slowly to avoid damaging the cylinder chamber and push it into the cylinder groove before taking out the welding rod. Press the pistons back and forth after installing them to verify smooth motion. Apply oil to the seal ring and put it on the shaft with its exposed side outside while letting it touch the Piston. Set the master cylinder brake fluid reservoir in place then install the master cylinder unit. Put the vehicle on proper stands to service it after bleeding the braking system.
Master Cylinder
93742399
Q: How to replace the brake master cylinder on Chevrolet Aveo?
A:
The electrical connection to the reservoir needs disconnection first before working on the Brake Master Cylinder. For abs vehicles disconnect their Brake Lines at the master cylinder body while non-abs vehicles need the brake lines taken off their proportioning valves. Manual transaxle vehicles require you to disconnect the hose clip connected to the clutch at the master cylinder. Close the Brake Line ports before removing the power booster attachment nuts to take out the master cylinder unit. Take out the seal from the booster housing while draining all old brake fluid. To install the new master cylinder assembly use new nuts and fit a fresh seal to the booster housing before tightening the master cylinder nuts to 18 n.m (13 lb ft). In abs systems let brake lines connect with cylinder body while in non-abs systems link brake lines to proportioning valves and secure them at 16 n.m (12 lb ft). Rejoin the clutch hose connection to its outlet at the master cylinder for vehicles with manual transmissions. Next attach the electrical connection on the reservoir. After filling the brake system with fluid test for leaks then verify fluid volume before bleeding it from the system.