How to service the Fuel Level Sensor on Chevrolet Monte Carlo?

Cleaning of fuel system components should start before servicing the Fuel Level Sensor. The first step requires following the fuel pressure relief procedure to release fuel system pressure. Begin the procedure by taking out the modular fuel sender assembly then separating the Fuel Level Sensor from it. The installation requires attaching the Fuel Level Sensor to the modular fuel sender followed by fuel sender assembly re-installation. Secure the fuel fill cap and establish the negative cable connection. Inspect the fuel system for leaks through a procedure of turning on the ignition for 2 seconds and holding it off for 10 seconds before confirming any leakage when turning it on again. Install the fuel injection sight shield as your last task.

OEM Chevrolet Monte Carlo Fuel Level Sensor

Gas Gauge Sensor

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Chevrolet Monte Carlo Fuel Gauge Sending Unit Part Number: 89060197
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Product Specifications
- Other Name: Sensor Kit, Fuel Tank Meter/Pump; Fuel Level Sensor; Fuel Sending Unit; Level Sensor
- Replaces: 25317742
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 2000-2005 Chevrolet Monte Carlo | LS, LS Competition, LS Sport, LT, SS, SS 35th Anniversary Edition, SS Dale Earnhardt Signature Edition, SS High Sport, SS Pace Car | 6 Cyl 3.4 L GAS, 6 Cyl 3.8 L GAS
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Chevrolet Monte Carlo Fuel Gauge Sending Unit Part Number: 19111403
Product Specifications
- Other Name: Sender Kit, Fuel; Fuel Level Sensor; Fuel Sending Unit; Fuel Sender Unit; Sending Unit; Sender, Fuel Tank Meter/Pump
- Replaces: 25029738
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 1995-1996 Chevrolet Monte Carlo | LS, Z34 | 6 Cyl 3.1 L GAS, 6 Cyl 3.4 L GAS
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Chevrolet Monte Carlo Fuel Gauge Sending Unit Part Number: 25002566
Product Specifications
- Other Name: Sender, Fuel; Fuel Level Sensor; Fuel Sending Unit
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 1984 Chevrolet Monte Carlo | Base | 8 Cyl 5.7 L DIESEL
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Chevrolet Monte Carlo Fuel Pump Part Number: 19180098
Product Specifications
- Other Name: Module Kit, Fuel Tank Fuel Pump; Fuel Pump Module Assembly; Fuel Sending Unit; Pump Module Assem; Fuel Gauge Sending Unit; Fuel Sender Unit; Module
- Replaces: 25166888, 25312608, 25180275, 25323829, 25323841
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 1997-1999 Chevrolet Monte Carlo | Indianapolis 500 Pace Car, LS, Z34 | 6 Cyl 3.1 L GAS, 6 Cyl 3.8 L GAS
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Chevrolet Monte Carlo Fuel Gauge Sending Unit Part Number: 88965400
Product Specifications
- Other Name: Sensor Kit, Fuel Tank Meter/Pump; Fuel Level Sensor; Fuel Sending Unit; Level Sensor
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 2006-2007 Chevrolet Monte Carlo | LS, LT, LTZ, SS | 6 Cyl 3.5 L FLEX, 6 Cyl 3.5 L GAS, 6 Cyl 3.9 L GAS, 8 Cyl 5.3 L GAS
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Chevrolet Monte Carlo Level Sensor Part Number: 25323812
Product Specifications
- Other Name: Sensor Kit, Fuel Tank Meter/Pump; Fuel Level Sensor
- Replaces: 25166884, 25314204
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 1997-1999 Chevrolet Monte Carlo | LS, Z34 | 6 Cyl 3.1 L GAS, 6 Cyl 3.4 L GAS, 6 Cyl 3.8 L GAS
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Chevrolet Monte Carlo Fuel Gauge Sending Unit Part Number: 25001613
Product Specifications
- Other Name: Sender, Fuel; Fuel Level Sensor; Fuel Sending Unit; Sender, Fuel Tank Meter/Pump
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 1984-1988 Chevrolet Monte Carlo | Base, LS, SS | 6 Cyl 3.8 L GAS, 6 Cyl 4.3 L GAS, 8 Cyl 5.0 L GAS
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Chevrolet Monte Carlo Fuel Gauge Sending Unit Part Number: 25001612
Product Specifications
- Other Name: Sender, Fuel; Fuel Level Sensor; Fuel Sending Unit; Sender, Fuel Tank Meter/Pump
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 1984-1986 Chevrolet Monte Carlo | Base, LS, SS | 6 Cyl 3.8 L GAS, 6 Cyl 4.3 L GAS, 8 Cyl 5.0 L GAS
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Chevrolet Monte Carlo Fuel Gauge Sending Unit Part Number: 19133586
Product Specifications
- Other Name: Sensor Kit, Fuel Tank Meter/Pump; Fuel Level Sensor; Fuel Sending Unit; Level Sensor
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 2006-2007 Chevrolet Monte Carlo | LS, LT | 6 Cyl 3.5 L FLEX, 6 Cyl 3.5 L GAS

Chevrolet Monte Carlo Fuel Level Sensor

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Chevrolet Monte Carlo car model employs the Fuel Level Sensor for the simple purpose of indicating when the car needs to be refueled. This is an electronic device usually situated within the fuel tank; it works under high temperature and is intended for a fast response and at the same time requires little power. What there is in this sensor includes a float with an actuating rod and a resistor all of which are used to send signals to the fuel gauge. This system has the advantage of guaranteeing that the gauge reveals the real fuel level during refueling, dispensing with such anomalies as 'full' readings with fuel gauges hours after refueling. Thus, though such specific details as design might differ in various Monte Carlo models, the principles of the Fuel Level Sensor functioning and its role stay the same all through the history of the car's production.

Chevrolet Monte Carlo Fuel Level Sensor Parts Questions & Experts Answers

Fuel Gauge Sending Unit
89060197
Q: How to service the Fuel Level Sensor on Chevrolet Monte Carlo?
A:
Cleaning of fuel system components should start before servicing the Fuel Level Sensor. The first step requires following the fuel pressure relief procedure to release fuel system pressure. Begin the procedure by taking out the modular fuel sender assembly then separating the Fuel Level Sensor from it. The installation requires attaching the Fuel Level Sensor to the modular fuel sender followed by fuel sender assembly re-installation. Secure the fuel fill cap and establish the negative cable connection. Inspect the fuel system for leaks through a procedure of turning on the ignition for 2 seconds and holding it off for 10 seconds before confirming any leakage when turning it on again. Install the fuel injection sight shield as your last task.