How to replace the fuel rail assembly on Chevrolet Silverado 2500?

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The first step to change the Fuel Rail assembly begins with relieving fuel system pressure then removing the wire harness bracket nut. The vehicle requires disconnecting three elements - evap purge solenoid electrical connector and generator electrical connector and manifold absolute pressure sensor and Knock Sensor. Opt for the following steps to detach the electronic throttle control (ETC) electrical connector. Start by releasing the gray retainer and depressing the black clip before separating the connector. Next, remove the Knock Sensor harness connector from the Intake Manifold. Exchange the connector position assurance retainer to remove fuel injectors and main coils from the right side of the motor before proceeding with the left side main coils and fuel injectors by unplugging the harness clips from the Fuel Rail in sequence. Place the engine wire harness to the side after marking which electrical connector belongs to each Fuel Injector for reassembly. First push the tab located on the connector then pull the cpa retainer one click up before completely disconnecting all Fuel Injector electrical connectors. Decouple the positive crankcase ventilation (PCV) hose followed by disconnecting the fuel feed pipe from the Fuel Rail as the first step when removing Fuel Rail bolts. Take out the Fuel Rail assembly while protecting both the injector electrical connector terminals and spray tips and ensure you stop up all exposed fittings to stop contamination. First clean the Fuel Rail by spraying an engine cleaner and afterward remove the lower o-ring seals from each injector. Deliver engine oil to new Fuel Injector lower o-ring seals prior to their installation on each injector component. After applying threadlock gm p/n 12345382 (Canadian P/N 10953489) to 5 mm (0.2 in) of the Fuel Rail bolts' threads, tighten them to 10 n.m (89 lb in). The fuel feed pipe requires attachment to the Fuel Rail along with pcv hose installation before fitting the electrical connectors to the fuel injectors. Pay attention to proper assembly. Begin by placing the engine wire harness followed by joining all main coil and fuel injectors on the left side and then repeating the same process for the right side and finally installing cpa retainers and harness clips to the Fuel Rail . Follow the etc electrical connection process which includes engaging the gray retainer before joining the MAP Sensor and Knock Sensor alongside their respective connectors to the Intake Manifold and resultant connections of the evap purge solenoid electrical connector and generator electrical connector . Complete the installation by fixing the wire harness bracket nut to 5 n.m (44 lb in), screw down the fuel fill cap and connect the negative Battery Cable while evaluating for leaks through a test sequence of on-2 seconds-off-10 seconds-on.

OEM Chevrolet Silverado 2500 Fuel Rail

9 Fuel Rails found

Chevrolet Silverado 2500 Fuel Rail Part Number: 17113695

Chevrolet Silverado 2500 Fuel Rail Part Number: 12602113

Chevrolet Silverado 2500 Fuel Rail Part Number: 97208075

Chevrolet Silverado 2500 Fuel Rail Part Number: 17113696

Chevrolet Silverado 2500 Fuel Rail Part Number: 17113651

Chevrolet Silverado 2500 Fuel Rail Part Number: 17113638

Chevrolet Silverado 2500 Fuel Rail Part Number: 17113637

Chevrolet Silverado 2500 Fuel Rail Part Number: 17113548

Chevrolet Silverado 2500 Fuel Rail Part Number: 17113547

Chevrolet Silverado 2500 Fuel Rail

Chevrolet Silverado 2500 Fuel Rail Parts and Q&A

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