OEM 2002 Chevrolet Malibu Coolant Reservoir

2002 Chevrolet Malibu Coolant Reservoir Parts Questions & Experts Answers

• Q: How to service and repair the coolant reservoir, specifically for surge tank replacement on 2002 Chevrolet Malibu?

  A: A cooling system drain must occur before servicing or repairing the coolant reservoir's surge tank. The Hose Clamp Pliers (J 38185) need to be used to move hose clamps at the surge tank before disconnecting hoses and the low coolant switch electrical connector from that tank. After disconnecting the coolant return hose you should remove the radiator surge tank bolt before extracting the tank. Place the low coolant switch onto the tank first before adding the surge tank inside the vehicle. Fit in the surge tank bolt while tightening it to 10 Nm (89 inch lbs.), after which attach the coolant return hose and the coolant hoses to the surge tank. The Hose Clamp Pliers (J 38185) will help install hose clamps on the surge tank after you connect the low coolant switch electrical connector and perform cooling system filling at the radiator surge tank.