OEM 2006 Chevrolet Malibu Fuel Level Sensor

2006 Chevrolet Malibu Fuel Level Sensor Parts Questions & Experts Answers

• Q: How to Replace the Fuel Level Sensor on 2006 Chevrolet Malibu?

  A: Start the malibu sedan Fuel Level Sensor replacement by obtaining the fuel sender lock ring wrench (J 45722) and related tools. As the first step disconnect the negative Battery Cable before eliminating fuel pressure from the system. The Fuel Tank needs drainage before lifting the vehicle to expose the Fuel Tank for removal. Disconnect both electrical wiring and ventilation hoses which connect to the modular Fuel Level Sensor cover. The fuel sender lock ring wrench (J 45722) together with a long breaker-bar helps unlock the Fuel Level Sensor lock ring without damaging it. Withdraw the Fuel Level Sensor from the tank with caution while paying attention to the full reservoir bucket then discard the existing Fuel Level Sensor o-ring before installing a new one. The ventilation harness should be disconnected by its quick connect before the assembly removal begins. The measurement of lock ring warpage clearance should not surpass 0.41 mm (0.016 in) otherwise you must replace it. The new o-ring should be installed onto the modular Fuel Level Sensor and the ventilation harness should be connected while pressing down to align the sensor evenly with the tank surface. The fuel sender lock ring wrench (J 45722) allows installation of the lock ring at its proper orientation while it rests on the second detent position. Reconnect electrical connections together with ventilation systems then put back the Fuel Tank next replace the vehicle and fill the tank before hooking up the negative cable. Examine for fuel leaks after cycling the ignition while evaluating the tank for any signs of leaking substance.