How to replace the Fuel Level Sensor assembly on Chevrolet Express 1500?

Starting the Fuel Level Sensor assembly replacement requires users to disconnect the negative Battery Cable. First empty the fuel system pressure while also draining the Fuel Tank content. Use the Fuel Level Sensor lock nut wrench (J 45722) together with a long breaker-bar to unlock the Fuel Level Sensor lock ring yet protect it from damage. Examine the Fuel Level Sensor assembly only by its body to guard against the damage of fuel pipes. The use of impact tools should be avoided because releasing the lock ring needs substantial force yet using a hammer with screwdriver is not appropriate. Fasten down the Fuel Tank to stop its rotational movement. Extract the Fuel Level Sensor assembly before discarding the seal while cleaning the surfaces where it will seal. The sensor assembly needs all its residual fuel drained into secure containers that will minimize fire hazards. A feeler gauge should be used to measure flat surface clearance along the lock ring at seven specified points. A lock ring replacement is necessary when its warpage exceeds 0.41 mm (0.016 in). The Fuel Tank installation should include a new seal and a replacement Fuel Level Sensor gasket which helps reduce fire risks during maintenance. Position the Fuel Level Sensor assembly correctly by setting its strainer at a horizontal angle and avoiding contact with the float arm. The Fuel Level Sensor lock nut wrench (J 45722) allows installation of the lock ring with clockwise rotation but users should ensure the correct side points upward and avoid lubrication of the seal groove. Reinstall the Fuel Tank followed by refilling it then tighten the fuel filler cap and return the negative Battery Cable connection. The leakage check occurs when you turn the ignition on for 2 seconds followed by 10 seconds of off time before a second on cycle.

OEM Chevrolet Express 1500 Fuel Level Sensor

Gas Gauge Sensor

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12 Fuel Level Sensors found

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Chevrolet Express 1500 Fuel Gauge Sending Unit Part Number: 19329219
$83.68 MSRP: $171.96
You Save: $88.28 (52%)
Ships in 1-2 Business Days
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Product Specifications
- Other Name: Sensor Kit, Fuel Tank Meter/Pump; Fuel Level Sensor; Fuel Sending Unit; Level Sensor
- Replaces: 19258178
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 2010-2014 Chevrolet Express 1500 | Base, LS, LT | 8 Cyl 5.3 L FLEX
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Chevrolet Express 1500 Fuel Gauge Sending Unit Part Number: 19133513
$191.43 MSRP: $393.38
You Save: $201.95 (52%)
Ships in 1-2 Business Days
ADD TO CART
Product Specifications
- Other Name: Sensor Kit, Fuel Tank Meter/Pump; Fuel Level Sensor; Fuel Sending Unit; Level Sensor
- Replaces: 25362735, 88965425
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 2005-2009 Chevrolet Express 1500 | Base, LS, LT | 6 Cyl 4.3 L GAS, 8 Cyl 5.3 L FLEX, 8 Cyl 5.3 L GAS
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Chevrolet Express 1500 Fuel Gauge Sending Unit Part Number: 19133499
$164.12 MSRP: $337.28
You Save: $173.16 (52%)
Ships in 1-2 Business Days
ADD TO CART
Product Specifications
- Other Name: Sensor Kit, Fuel Tank Meter/Pump; Fuel Level Sensor; Fuel Sending Unit
- Replaces: 88965424
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 2004-2007 Chevrolet Express 1500 | Base, LS, LT | 6 Cyl 4.3 L GAS, 8 Cyl 5.3 L FLEX, 8 Cyl 5.3 L GAS
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Chevrolet Express 1500 Level Sensor Part Number: 25163532
Product Specifications
- Other Name: Sensor Kit, Fuel Tank Meter/Pump; Fuel Level Sensor
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 1996 Chevrolet Express 1500 | Base, LS | 6 Cyl 4.3 L GAS, 8 Cyl 5.0 L GAS, 8 Cyl 5.7 L GAS
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Chevrolet Express 1500 Level Sensor Part Number: 19168404
$83.42 MSRP: $148.96
You Save: $65.54 (44%)
Product Specifications
- Other Name: Sensor Kit, Fuel Tank Meter/Pump; Fuel Level Sensor
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 2007-2009 Chevrolet Express 1500 | Base, LS, LT | 6 Cyl 4.3 L GAS, 8 Cyl 5.3 L FLEX, 8 Cyl 5.3 L GAS
View related parts
Chevrolet Express 1500 Fuel Gauge Sending Unit Part Number: 25314263
Product Specifications
- Other Name: Sensor Kit, Fuel Tank Meter/Pump; Fuel Level Sensor; Fuel Sending Unit; Level Sensor
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 1997 Chevrolet Express 1500 | Base, LS | 6 Cyl 4.3 L GAS, 8 Cyl 5.0 L GAS, 8 Cyl 5.7 L GAS
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Chevrolet Express 1500 Fuel Gauge Sending Unit Part Number: 19177239
Product Specifications
- Other Name: Module Kit, Fuel Tank Fuel Pump; Fuel Level Sensor; Fuel Sending Unit; Sending Unit; Sender, Fuel Tank Meter/Pump
- Replaces: 25164375
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 1996-1997 Chevrolet Express 1500 | Base, LS | 6 Cyl 4.3 L GAS, 8 Cyl 5.0 L GAS, 8 Cyl 5.7 L GAS
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Chevrolet Express 1500 Fuel Gauge Sending Unit Part Number: 19177229
Product Specifications
- Other Name: Module Kit, Fuel Tank Fuel Pump; Fuel Level Sensor; Fuel Sending Unit; Sending Unit; Sender, Fuel Tank Meter/Pump
- Replaces: 25180734
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 1998-2002 Chevrolet Express 1500 | Base, LS, LT | 6 Cyl 4.3 L GAS, 8 Cyl 5.0 L GAS, 8 Cyl 5.7 L GAS
View related parts
Chevrolet Express 1500 Fuel Gauge Sending Unit Part Number: 19152160
Product Specifications
- Other Name: Sensor Kit, Fuel Tank Meter/Pump; Fuel Level Sensor; Fuel Sending Unit; Sensor, Fuel Tank Meter/Pump
- Replaces: 25349088
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 2003 Chevrolet Express 1500 | Base, LS | 6 Cyl 4.3 L GAS, 8 Cyl 5.3 L GAS
View related parts
Chevrolet Express 1500 Fuel Gauge Sending Unit Part Number: 19152159
Product Specifications
- Other Name: Sensor Kit, Fuel Tank Meter/Pump; Fuel Level Sensor; Fuel Sending Unit
- Replaces: 25349050
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 2003 Chevrolet Express 1500 | Base, LS | 6 Cyl 4.3 L GAS, 8 Cyl 5.3 L GAS
View related parts
Chevrolet Express 1500 Fuel Gauge Sending Unit Part Number: 19152158
Product Specifications
- Other Name: Sensor Kit, Fuel Tank Meter/Pump; Fuel Level Sensor; Fuel Sending Unit; Level Sensor
- Replaces: 25368199, 25349045
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 2003-2004 Chevrolet Express 1500 | Base, LS | 6 Cyl 4.3 L GAS, 8 Cyl 5.3 L GAS
View related parts
Chevrolet Express 1500 Fuel Gauge Sending Unit Part Number: 19121308
Product Specifications
- Other Name: Sensor Kit, Fuel Tank Meter/Pump; Fuel Level Sensor; Fuel Sending Unit; Level Sensor
- Replaces: 25314262
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 1998-2002 Chevrolet Express 1500 | Base, LS, LT | 6 Cyl 4.3 L GAS, 8 Cyl 5.0 L GAS, 8 Cyl 5.7 L GAS

Chevrolet Express 1500 Fuel Level Sensor

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Chevrolet Express 1500 Fuel Level Sensor Parts and Q&A

Fuel Gauge Sending Unit
19133513
Q: How to replace the Fuel Level Sensor assembly on Chevrolet Express 1500?
A:
Starting the Fuel Level Sensor assembly replacement requires users to disconnect the negative Battery Cable. First empty the fuel system pressure while also draining the Fuel Tank content. Use the Fuel Level Sensor lock nut wrench (J 45722) together with a long breaker-bar to unlock the Fuel Level Sensor lock ring yet protect it from damage. Examine the Fuel Level Sensor assembly only by its body to guard against the damage of fuel pipes. The use of impact tools should be avoided because releasing the lock ring needs substantial force yet using a hammer with screwdriver is not appropriate. Fasten down the Fuel Tank to stop its rotational movement. Extract the Fuel Level Sensor assembly before discarding the seal while cleaning the surfaces where it will seal. The sensor assembly needs all its residual fuel drained into secure containers that will minimize fire hazards. A feeler gauge should be used to measure flat surface clearance along the lock ring at seven specified points. A lock ring replacement is necessary when its warpage exceeds 0.41 mm (0.016 in). The Fuel Tank installation should include a new seal and a replacement Fuel Level Sensor gasket which helps reduce fire risks during maintenance. Position the Fuel Level Sensor assembly correctly by setting its strainer at a horizontal angle and avoiding contact with the float arm. The Fuel Level Sensor lock nut wrench (J 45722) allows installation of the lock ring with clockwise rotation but users should ensure the correct side points upward and avoid lubrication of the seal groove. Reinstall the Fuel Tank followed by refilling it then tighten the fuel filler cap and return the negative Battery Cable connection. The leakage check occurs when you turn the ignition on for 2 seconds followed by 10 seconds of off time before a second on cycle.