How to replace the drive pinion bearings on an 8.6-inch axle on Chevrolet Express 2500?

The process of drive Pinion Bearing replacement starts by hoisting the vehicle then removing the Differential assembly. Press out the bearing from the axle housing by using split-plate bearing puller (J 22912-B). You need to extract both selective pinion shims and outer and inner Pinion Bearing cups from the axle housing through hammering and brass drift strike application. You can install the outer Pinion Bearing cup by using the rear Pinion Bearing race installer (J 8611-01) together with the universal driver handle (J 8092). The Pinion Bearing cup installer (J 45870) with universal driver handle (J 8092) should be used for installing the inner Pinion Bearing cup. Insert the selective shim designed for the drive pinion between the inner Pinion Bearing and its shoulder on the gear. Then install the bearing with the pinion cone and side bearing installer (J 24433). Use a new collapsible spacer while lubricating pinion bearings using proper axle lubricant. Insert the outer Pinion Bearing into the housing before setting a new pinion oil seal through the extension housing oil pump/seal installer (J 38694). The pinion installation should begin with appropriate splines sealant on the pinion yoke followed by proper alignment of marks previously marked during removal. The pinion shaft receives the pinion yoke using a soft-faced hammer before adding the washer followed by installing a new pinion nut. The flange and pulley holding tool (J 8614-01) should be used to secure the pinion yoke when tightening the nut until the pinion end play just reaches its limit while rotating the pinion for bearing seating. Use the flange and pulley holding tool to tighten the pinion nut until the rotating torque reaches the specified threshold for used/new bearings and subsequently measure the torque. To properly install the Differential assembly users must first reach the correct torque on the pinion then rotate it several times to seat the bearings properly. The procedure ends by filling the axle with lubricant and lowering the vehicle.

OEM Chevrolet Express 2500 Pinion Bearing

Transmission Pinion Bearing

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Chevrolet Express 2500 Pinion Bearings, Outer
Part Number: 22943108
$34.88 MSRP: $68.27
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Product Specifications
- Other Name: Bearing Assembly-Differential Drive Pinion Gear Outer; Differential Pinion Bearing; Axle Bearing; Outer Bearing; Front Pinion Bearing; Bearing, Pinion Shaft Front
- Position: Outer
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 2012-2023 Chevrolet Express 2500 | Base, LS, LT | 4 Cyl 2.8 L DIESEL, 6 Cyl 4.3 L FLEX, 6 Cyl 4.3 L GAS, 8 Cyl 4.8 L FLEX, 8 Cyl 6.0 L CNG, 8 Cyl 6.0 L FLEX, 8 Cyl 6.0 L GAS, 8 Cyl 6.6 L DIESEL, 8 Cyl 6.6 L GAS
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Chevrolet Express 2500 Pinion Bearings
Part Number: 9439879
$35.47 MSRP: $105.01
You Save: $69.54 (67%)
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Product Specifications
- Other Name: Bearingfrt Differential Drive Pinion Gear Inner; Differential Pinion Bearing; Axle Bearing; Output Shaft Bearing; Rear Pinion Bearing; Inner & Outer Pinion Bearings; Differential Drive Pinion Assembly.
- Position: Front Inner
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 2003-2014 Chevrolet Express 2500 | Base, LS, LT | 6 Cyl 4.3 L GAS, 8 Cyl 4.8 L FLEX, 8 Cyl 4.8 L GAS, 8 Cyl 5.3 L GAS, 8 Cyl 6.0 L CNG, 8 Cyl 6.0 L FLEX, 8 Cyl 6.0 L GAS, 8 Cyl 6.6 L DIESEL
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Chevrolet Express 2500 Wheel Bearing
Part Number: 9436881
$81.40 MSRP: $145.36
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Product Specifications
- Other Name: Bearing, Differential; Differential Pinion Bearing; Differential Bearing; Axle Bearings; Shaft; Inner; Side; Differential Gear; Front Wheel; Rear Wheel; Nut.
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 2006-2017, 1996-2002 Chevrolet Express 2500 | Base, LS, LT | 4 Cyl 2.8 L DIESEL, 6 Cyl 4.3 L GAS, 8 Cyl 4.8 L FLEX, 8 Cyl 4.8 L GAS, 8 Cyl 5.0 L GAS, 8 Cyl 5.7 L BI-FUEL, 8 Cyl 5.7 L CNG, 8 Cyl 5.7 L GAS, 8 Cyl 6.0 L CNG, 8 Cyl 6.0 L FLEX, 8 Cyl 6.0 L GAS, 8 Cyl 6.5 L DIESEL, 8 Cyl 6.6 L DIESEL
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Chevrolet Express 2500 Pinion Bearings
Part Number: 9417784
$37.66 MSRP: $68.16
You Save: $30.50 (45%)
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Product Specifications
- Other Name: Pinion Gear Front; Differential Pinion Bearing; Axle Bearing; Rear Pinion Bearing; Front Pinion Bearing; Outer Pinion Bearing; Differential Drive Pinion Bearing; Front Axle Bearing.
- Position: Outer
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 2003-2014 Chevrolet Express 2500 | Base, LS, LT | 6 Cyl 4.3 L GAS, 8 Cyl 4.8 L FLEX, 8 Cyl 4.8 L GAS, 8 Cyl 5.3 L GAS, 8 Cyl 6.0 L CNG, 8 Cyl 6.0 L FLEX, 8 Cyl 6.0 L GAS, 8 Cyl 6.6 L DIESEL
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Chevrolet Express 2500 Pinion Bearings
Part Number: 9413427
$61.47 MSRP: $109.76
You Save: $48.29 (44%)
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Product Specifications
- Other Name: Bearing, Differential Drive Pinion Gear Outer; Differential Pinion Bearing; Rear, Front, Outer Pinion Bearings; Differential Drive, Steering Knuckle King, Pinion Shaft, Front Axle Bearings.
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 1996-2014 Chevrolet Express 2500 | Base, LS, LT | 6 Cyl 4.3 L GAS, 8 Cyl 4.8 L FLEX, 8 Cyl 4.8 L GAS, 8 Cyl 5.0 L GAS, 8 Cyl 5.3 L GAS, 8 Cyl 5.7 L BI-FUEL, 8 Cyl 5.7 L CNG, 8 Cyl 5.7 L GAS, 8 Cyl 6.0 L CNG, 8 Cyl 6.0 L FLEX, 8 Cyl 6.0 L GAS, 8 Cyl 6.5 L DIESEL, 8 Cyl 6.6 L DIESEL
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Chevrolet Express 2500 Side Bearings
Part Number: 88943839
$48.83 MSRP: $144.56
You Save: $95.73 (67%)
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Product Specifications
- Other Name: Bearing, Differential Side Gear; Differential Bearing
- Replaces: 26091723
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 2003-2010 Chevrolet Express 2500 | Base, LS, LT | 6 Cyl 4.3 L GAS, 8 Cyl 4.8 L FLEX, 8 Cyl 4.8 L GAS, 8 Cyl 5.3 L GAS, 8 Cyl 6.0 L CNG, 8 Cyl 6.0 L FLEX, 8 Cyl 6.0 L GAS, 8 Cyl 6.6 L DIESEL
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Chevrolet Express 2500 Side Bearings, Front
Part Number: 26046759
$36.01 MSRP: $106.64
You Save: $70.63 (67%)
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Product Specifications
- Other Name: Bearing, Front Differential; Bearing; Bearing, Differential Side Gear
- Position: Front
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 2003-2014 Chevrolet Express 2500 | Base, LS, LT | 6 Cyl 4.3 L GAS, 8 Cyl 4.8 L FLEX, 8 Cyl 4.8 L GAS, 8 Cyl 5.3 L GAS, 8 Cyl 6.0 L CNG, 8 Cyl 6.0 L FLEX, 8 Cyl 6.0 L GAS, 8 Cyl 6.6 L DIESEL
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Chevrolet Express 2500 Pinion Seal, Outer
Part Number: 25824252
$50.72 MSRP: $95.24
You Save: $44.52 (47%)
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Product Specifications
- Other Name: Bearing, Differential Drive Pinion Gear Outer; Differential Pinion Bearing; Pinion Bearings; Side Bearings; Bearing; Bearing, Pinion Shaft Front
- Position: Outer
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 2003-2014 Chevrolet Express 2500 | Base, LS, LT | 6 Cyl 4.3 L GAS, 8 Cyl 4.8 L FLEX, 8 Cyl 4.8 L GAS, 8 Cyl 5.3 L GAS, 8 Cyl 6.0 L CNG, 8 Cyl 6.0 L FLEX, 8 Cyl 6.0 L GAS, 8 Cyl 6.6 L DIESEL
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Chevrolet Express 2500 Pinion Bearings, Inner
Part Number: 25824251
$59.57 MSRP: $176.34
You Save: $116.77 (67%)
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Product Specifications
- Other Name: Bearing, Differential Drive Pinion Gear Inner; Differential Pinion Bearing; Side Bearings; Bearing, Drive Pinion Rear And Intermediate
- Position: Inner
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 2003-2014 Chevrolet Express 2500 | Base, LS, LT | 6 Cyl 4.3 L GAS, 8 Cyl 4.8 L FLEX, 8 Cyl 4.8 L GAS, 8 Cyl 5.3 L GAS, 8 Cyl 6.0 L CNG, 8 Cyl 6.0 L FLEX, 8 Cyl 6.0 L GAS, 8 Cyl 6.6 L DIESEL
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Chevrolet Express 2500 Side Bearings
Part Number: 25824250
$72.20 MSRP: $140.14
You Save: $67.94 (49%)
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Product Specifications
- Other Name: Bearing, Differential Side Gear; Differential Pinion Bearing; Differential Bearing
- Replaces: 09418390, 9418390
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 2003-2014 Chevrolet Express 2500 | Base, LS, LT | 6 Cyl 4.3 L GAS, 8 Cyl 4.8 L FLEX, 8 Cyl 4.8 L GAS, 8 Cyl 5.3 L GAS, 8 Cyl 6.0 L CNG, 8 Cyl 6.0 L FLEX, 8 Cyl 6.0 L GAS, 8 Cyl 6.6 L DIESEL
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Chevrolet Express 2500 Pinion Bearings
Part Number: 23243839
$71.22 MSRP: $139.44
You Save: $68.22 (49%)
Ships in 1-2 Business Days
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Product Specifications
- Other Name: Bearing, Differential Pinion; Differential Pinion Bearing; Rear Pinion Bearing; Front/Inner/Outer Pinion; Diff/Drive Axle; Pinion/Clutch/Rear Wheel
- Position: Front
- Replaces: 09418357, 26053758, 9418357, 15286375, 20997052, 22786621, 9418356, 09418356, 12479221
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 1996-2011 Chevrolet Express 2500 | Base, LS, LT | 6 Cyl 4.3 L GAS, 8 Cyl 4.8 L FLEX, 8 Cyl 4.8 L GAS, 8 Cyl 5.0 L GAS, 8 Cyl 5.3 L GAS, 8 Cyl 5.7 L BI-FUEL, 8 Cyl 5.7 L CNG, 8 Cyl 5.7 L GAS, 8 Cyl 6.0 L CNG, 8 Cyl 6.0 L FLEX, 8 Cyl 6.0 L GAS, 8 Cyl 6.5 L DIESEL, 8 Cyl 6.6 L DIESEL
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Chevrolet Express 2500 Pinion Bearings, Rear
Part Number: 22943106
$70.17 MSRP: $136.18
You Save: $66.01 (49%)
Ships in 1-2 Business Days
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Product Specifications
- Other Name: Bearing, Drive Pinion Rear And Intermediate; Differential Pinion Bearing
- Position: Rear
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 2021-2023 Chevrolet Express 2500 | Base, LS, LT | 4 Cyl 2.8 L DIESEL, 6 Cyl 4.3 L FLEX, 6 Cyl 4.3 L GAS, 8 Cyl 6.6 L GAS
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Chevrolet Express 2500 Side Bearings
Part Number: 11505123
$56.18 MSRP: $166.26
You Save: $110.08 (67%)
Ships in 1-2 Business Days
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Product Specifications
- Other Name: Bearing, Differential Side Gear; Differential Pinion Bearing; Differential Bearing; Bearing
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 2011-2017, 1996-2002 Chevrolet Express 2500 | Base, LS, LT | 4 Cyl 2.8 L DIESEL, 6 Cyl 4.3 L GAS, 8 Cyl 4.8 L FLEX, 8 Cyl 5.0 L GAS, 8 Cyl 5.7 L BI-FUEL, 8 Cyl 5.7 L CNG, 8 Cyl 5.7 L GAS, 8 Cyl 6.0 L CNG, 8 Cyl 6.0 L FLEX, 8 Cyl 6.0 L GAS, 8 Cyl 6.5 L DIESEL, 8 Cyl 6.6 L DIESEL
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Chevrolet Express 2500 Side Bearings
Part Number: 9432585
$72.64 MSRP: $215.00
You Save: $142.36 (67%)
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Product Specifications
- Other Name: Bearing Assembly-Differential; Differential Bearing; Bearing, Differential Side Gear; Bearing, Differential Side
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 2006-2010 Chevrolet Express 2500 | Base, LS, LT | 6 Cyl 4.3 L GAS, 8 Cyl 4.8 L FLEX, 8 Cyl 4.8 L GAS, 8 Cyl 6.0 L FLEX, 8 Cyl 6.0 L GAS, 8 Cyl 6.6 L DIESEL
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Chevrolet Express 2500 Pinion Bearings
Part Number: 9417781
$43.00 MSRP: $103.28
You Save: $60.28 (59%)
Ships in 1-2 Business Days
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Product Specifications
- Other Name: Bearing, Front Differential Drive Pinion Gear Outer; Differential Pinion Bearing; Rear, Front, Outer Pinion Bearing; Differential Drive Pinion Front, Drive Pinion, Pinion Shaft Front, Front Axle
- Position: Front Outer
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 1996-2002 Chevrolet Express 2500 | Base, LS | 6 Cyl 4.3 L GAS, 8 Cyl 5.0 L GAS, 8 Cyl 5.7 L BI-FUEL, 8 Cyl 5.7 L CNG, 8 Cyl 5.7 L GAS, 8 Cyl 6.5 L DIESEL
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Chevrolet Express 2500 Pinion Bearings
Part Number: 9414917
$70.11 MSRP: $133.08
You Save: $62.97 (48%)
Ships in 1-2 Business Days
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Product Specifications
- Other Name: Bearing, Differential Drive Pinion Gear Inner; Differential Pinion Bearing; Differential Bearing; Rear Pinion Bearing; Drive Pinion Rear; Axle Pinion Shaft; Ring And Pinion; Pinion Shaft Front.
- Position: Inner
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 1996-2002 Chevrolet Express 2500 | Base, LS | 6 Cyl 4.3 L GAS, 8 Cyl 5.0 L GAS, 8 Cyl 5.7 L BI-FUEL, 8 Cyl 5.7 L CNG, 8 Cyl 5.7 L GAS, 8 Cyl 6.5 L DIESEL
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Chevrolet Express 2500 Pinion Bearings
Part Number: 9413168
$93.86 MSRP: $167.61
You Save: $73.75 (44%)
Ships in 1-2 Business Days
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Product Specifications
- Other Name: Bearing Assembly-Roller; Differential Pinion Bearing; Rear Pinion Bearing; Front Pinion Bearing; Drive Pinion Bearing Assembly.
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 2003-2011 Chevrolet Express 2500 | Base, LS, LT | 6 Cyl 4.3 L GAS, 8 Cyl 4.8 L FLEX, 8 Cyl 4.8 L GAS, 8 Cyl 5.3 L GAS, 8 Cyl 6.0 L CNG, 8 Cyl 6.0 L FLEX, 8 Cyl 6.0 L GAS, 8 Cyl 6.6 L DIESEL
View related parts
Chevrolet Express 2500 Side Bearings
Part Number: 22786619
$124.23 MSRP: $241.12
You Save: $116.89 (49%)
Ships in 1-2 Business Days
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Product Specifications
- Other Name: Bearing, Differential Side Gear; Differential Bearing
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 2011-2020 Chevrolet Express 2500 | Base, LS, LT | 4 Cyl 2.8 L DIESEL, 6 Cyl 4.3 L FLEX, 6 Cyl 4.3 L GAS, 8 Cyl 4.8 L FLEX, 8 Cyl 6.0 L CNG, 8 Cyl 6.0 L FLEX, 8 Cyl 6.0 L GAS, 8 Cyl 6.6 L DIESEL
View related parts
Chevrolet Express 2500 Pinion Bearings, Outer
Part Number: 15534483
$53.12 MSRP: $94.85
You Save: $41.73 (44%)
Ships in 1-2 Business Days
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Product Specifications
- Other Name: Bearing Assembly, Differential Drive Pinion Gear Outer; Differential Pinion Bearing; Front Pinion Bearing; Bearing, Differential Pinion; Bearing, Pinion Shaft Front
- Position: Outer
- Replaces: 09440836, 9440836
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 2003-2010 Chevrolet Express 2500 | Base, LS, LT | 6 Cyl 4.3 L GAS, 8 Cyl 4.8 L FLEX, 8 Cyl 4.8 L GAS, 8 Cyl 5.3 L GAS, 8 Cyl 6.0 L CNG, 8 Cyl 6.0 L FLEX, 8 Cyl 6.0 L GAS, 8 Cyl 6.6 L DIESEL

Chevrolet Express 2500 Pinion Bearing

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Chevrolet Express 2500 Pinion Bearing Parts Questions & Experts Answers

Pinion Seal, Outer
25824252
Q: How to replace the drive pinion bearings on an 8.6-inch axle on Chevrolet Express 2500?
A: The process of drive Pinion Bearing replacement starts by hoisting the vehicle then removing the Differential assembly. Press out the bearing from the axle housing by using split-plate bearing puller (J 22912-B). You need to extract both selective pinion shims and outer and inner Pinion Bearing cups from the axle housing through hammering and brass drift strike application. You can install the outer Pinion Bearing cup by using the rear Pinion Bearing race installer (J 8611-01) together with the universal driver handle (J 8092). The Pinion Bearing cup installer (J 45870) with universal driver handle (J 8092) should be used for installing the inner Pinion Bearing cup. Insert the selective shim designed for the drive pinion between the inner Pinion Bearing and its shoulder on the gear. Then install the bearing with the pinion cone and side bearing installer (J 24433). Use a new collapsible spacer while lubricating pinion bearings using proper axle lubricant. Insert the outer Pinion Bearing into the housing before setting a new pinion oil seal through the extension housing oil pump/seal installer (J 38694). The pinion installation should begin with appropriate splines sealant on the pinion yoke followed by proper alignment of marks previously marked during removal. The pinion shaft receives the pinion yoke using a soft-faced hammer before adding the washer followed by installing a new pinion nut. The flange and pulley holding tool (J 8614-01) should be used to secure the pinion yoke when tightening the nut until the pinion end play just reaches its limit while rotating the pinion for bearing seating. Use the flange and pulley holding tool to tighten the pinion nut until the rotating torque reaches the specified threshold for used/new bearings and subsequently measure the torque. To properly install the Differential assembly users must first reach the correct torque on the pinion then rotate it several times to seat the bearings properly. The procedure ends by filling the axle with lubricant and lowering the vehicle.

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