How to replace the front brake line on Chevrolet Malibu?

Raise the vehicle before you begin this job to get access to the brakes. Next take off the wheel and tire assembly. Get all surface dirt off the brake hose ends and brake pipe joint. You need to use a flare nut wrench with a back up wrench to disconnect the brake pipe fitting from the brake hose . Keep both ends protected from spills. Unbolt the hose retainer before removing the brake hose from its position at the strut by taking off the brake hose nut. Also disconnect the brake hose-to-caliper bolt and remove the brake hose from the caliper. Throw away both copper brake hose gaskets and cover the brakes caliper and hose ports with mechanical caps. Prepare the new copper brake hose gaskets and brake hose bolt before placing them onto the brake hose. Fasten the brake caliper bolt against the brake caliper at 50 nm torque (37 lb ft) then fix the brake hose to the strut through the brake hose nut with a torque of 14 nm (124 lb in). Access the brake pipe fitting end and brake hose end by removing their caps or plugs. Insert the brake hose through the brake hose body bracket and position the brake hose retainer over brake hose slots to stop movement. Use a back up wrench on the brake hose to tighten the brake pipe fitting onto the brake hose to 20 nm (15 lb ft). Watch for the hose touching suspension parts while turning sharply; repair this issue if it happens. End the brake system bleeding process before putting on the tire and wheel unit then bringing the vehicle down.

How to Service and Repair Brake Lines Using the J 45405 Brake Line Flaring Kit on Chevrolet Malibu?

Use J 45405 Brake Pipe Flaring Kit (J 45405) while taking necessary safety measures with brake fluid irritants and choosing double-walled steel brake pipes to maintain system performance. First view the section for replacement and take out the retainers when needed. Choose a brake pipe section area that stays away from bends and mounting points when you need to cut it. Take measurements of the brake pipe you want to replace plus include the necessary flare extension lengths which are 6.35 mm (0.250 inch) for 4.76 mm (3/16 inch) diameter pipe and 9.50 mm (0.374 inch) for 6.35 mm (1/4 inch) diameter pipe. Use the J 45405 pipe cutter to cut the brake pipe straight and remove the nylon coating with the specified blade from its flare area. Chamfer the inside and outside diameter of the brake pipe using the J 45405 de-burring tool before installing the tube nuts. Remove debris from the brake pipe and then twist the clamping screw of the J 45405 to access it. Set the proper dies inside the machine then put the ready pipe into the dies so you can secure the clamping screw. Put in the designated pipe forming mandrel then press the J 45405 lever to form the flare and do it again using the completing cone. Check if the flare meets exact shape and size requirements before and after using the J 45405 tool which creates 6.92 mm (+/- 0.18 mm) flares for 4.76 mm pipes and 8.92 mm (+/- 0.18 mm) flares for 6.35 mm pipes. Also shape the new tube according to needs with proper brake pipe bending equipment. Fit the pipe to its location with specific brake pipe unions and retainers while baying the hydraulic brake system. Help is needed for the last step which is inspecting brake pipe flares for leaks after starting the engine and pressing the brakes.

OEM Chevrolet Malibu Brake Line

Brake Hose

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21 Brake Lines found

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Chevrolet Malibu Flex Hose, Green Line, Rear Part Number: 25874786
$34.11 MSRP: $64.80
You Save: $30.69 (48%)
Ships in 1-2 Business Days
ADD TO CART
Product Specifications
- Other Name: Hose, Rear Brake; Hydraulic Hose; Brake Hose; Brake Line; Hose, Hydraulic Brake
- Position: Rear
- Replaces: 15919606, 22729638
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 2004-2012 Chevrolet Malibu | Classic LS, Classic LT, Hybrid, LS, LT, LTZ, Maxx, Maxx LS, Maxx LT, Maxx LTZ, Maxx SS | 4 Cyl 2.2 L GAS, 4 Cyl 2.4 L FLEX, 4 Cyl 2.4 L FULL HYBRID EV-GAS (FHEV), 4 Cyl 2.4 L GAS, 6 Cyl 3.5 L FLEX, 6 Cyl 3.5 L GAS, 6 Cyl 3.6 L GAS, 6 Cyl 3.9 L GAS
View related parts
Chevrolet Malibu Flex Hose, Green Line, Passenger Side Part Number: 25874781
$25.21 MSRP: $45.65
You Save: $20.44 (45%)
Ships in 1-2 Business Days
ADD TO CART
Product Specifications
- Other Name: Hose, Hydraulic Brake; Hydraulic Hose; Brake Hose; Brake Line
- Position: Passenger Side
- Replaces: 15806768, 22729635
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 2004-2012 Chevrolet Malibu | Base, Classic LS, Classic LT, Hybrid, LS, LT, LTZ, Maxx, Maxx LS, Maxx LT, Maxx LTZ, Maxx SS, SS | 4 Cyl 2.2 L GAS, 4 Cyl 2.4 L FLEX, 4 Cyl 2.4 L FULL HYBRID EV-GAS (FHEV), 4 Cyl 2.4 L GAS, 6 Cyl 3.5 L FLEX, 6 Cyl 3.5 L GAS, 6 Cyl 3.6 L GAS, 6 Cyl 3.9 L GAS
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Chevrolet Malibu Flex Hose, Front Part Number: 84025387
$15.64 MSRP: $29.35
You Save: $13.71 (47%)
ADD TO CART
Product Specifications
- Other Name: Hose Assembly-Front Brake; Hydraulic Hose; Brake Hose; Brake Line; Hose, Hydraulic Brake
- Position: Front
- Replaces: 13327441, 20912237
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 2013-2015 Chevrolet Malibu | Eco, LS, LT, LTZ | 4 Cyl 2.0 L GAS, 4 Cyl 2.4 L MILD HYBRID EV-GAS (MHEV), 4 Cyl 2.5 L GAS
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Chevrolet Malibu Flex Hose, Front Passenger Side Part Number: 84289370
$8.37 MSRP: $14.96
You Save: $6.59 (45%)
Ships in 1-2 Business Days
ADD TO CART
Product Specifications
- Other Name: Hose Assembly-Front Brake; Hydraulic Hose; Brake Hose; Brake Line
- Position: Front Passenger Side
- Replaced by: 84552908
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 2016-2024 Chevrolet Malibu | Hybrid, L, LS, LT, Premier, RS | 4 Cyl 1.5 L GAS, 4 Cyl 1.8 L FULL HYBRID EV-GAS (FHEV), 4 Cyl 2.0 L GAS
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Chevrolet Malibu Flex Hose, Passenger Side Part Number: 84068591
$9.97 MSRP: $18.72
You Save: $8.75 (47%)
ADD TO CART
Product Specifications
- Other Name: Hose, Hydraulic Brake; Hydraulic Hose; Brake Hose; Brake Line
- Position: Passenger Side
- Replaced by: 84552906
- Replaces: 23393306
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 2016-2022 Chevrolet Malibu | Hybrid, L, LS, LT, Premier, RS | 4 Cyl 1.5 L GAS, 4 Cyl 1.8 L FULL HYBRID EV-GAS (FHEV), 4 Cyl 2.0 L GAS
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Chevrolet Malibu Flex Hose, Driver Side Part Number: 84068588
$7.85 MSRP: $14.74
You Save: $6.89 (47%)
Ships in 1-2 Business Days
ADD TO CART
Product Specifications
- Other Name: Hose, Hydraulic Brake; Hydraulic Hose; Brake Hose; Brake Line
- Position: Driver Side
- Replaces: 84008723
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 2016-2019 Chevrolet Malibu | Hybrid, L, LS, LT, Premier, RS | 4 Cyl 1.5 L GAS, 4 Cyl 1.8 L FULL HYBRID EV-GAS (FHEV), 4 Cyl 2.0 L GAS
View related parts
Chevrolet Malibu Flex Hose, Front Driver Side Part Number: 84289369
$7.96 MSRP: $14.96
You Save: $7.00 (47%)
Ships in 1-2 Business Days
ADD TO CART
Product Specifications
- Other Name: Hose Assembly-Front Brake; Hydraulic Hose; Brake Hose; Brake Line; Hose, Hydraulic Brake
- Position: Front Driver Side
- Replaced by: 84552907
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 2016-2024 Chevrolet Malibu | Hybrid, L, LS, LT, Premier, RS | 4 Cyl 1.5 L GAS, 4 Cyl 1.8 L FULL HYBRID EV-GAS (FHEV), 4 Cyl 2.0 L GAS
View related parts
Chevrolet Malibu Flex Hose, Passenger Side Part Number: 84068589
$7.10 MSRP: $13.35
You Save: $6.25 (47%)
Ships in 1-2 Business Days
ADD TO CART
Product Specifications
- Other Name: Hose, Hydraulic Brake; Hydraulic Hose; Brake Hose; Brake Line
- Position: Passenger Side
- Replaces: 84008724
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 2016-2019 Chevrolet Malibu | Hybrid, L, LS, LT, Premier, RS | 4 Cyl 1.5 L GAS, 4 Cyl 1.8 L FULL HYBRID EV-GAS (FHEV), 4 Cyl 2.0 L GAS
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Chevrolet Malibu Flex Hose, Passenger Side Part Number: 84552902
$8.42 MSRP: $15.04
You Save: $6.62 (45%)
Ships in 1-3 Business Days
ADD TO CART
Product Specifications
- Other Name: Hose, Hydraulic Brake; Hydraulic Hose; Brake Hose; Brake Line
- Position: Passenger Side
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 2017-2024 Chevrolet Malibu | Hybrid, L, LS, LT, Premier, RS | 4 Cyl 1.5 L GAS, 4 Cyl 1.8 L FULL HYBRID EV-GAS (FHEV), 4 Cyl 2.0 L GAS
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Chevrolet Malibu Flex Hose Part Number: 84025411
$15.98 MSRP: $30.00
You Save: $14.02 (47%)
Ships in 1-2 Business Days
ADD TO CART
Product Specifications
- Other Name: Hose, Hydraulic Brake; Hydraulic Hose; Brake Hose; Brake Line
- Position: Rear
- Replaces: 13324942, 20912243
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 2013-2015 Chevrolet Malibu | Eco, LS, LT, LTZ | 4 Cyl 2.0 L GAS, 4 Cyl 2.4 L MILD HYBRID EV-GAS (MHEV), 4 Cyl 2.5 L GAS
View related parts
Chevrolet Malibu Flex Hose, Driver Side Part Number: 84552901
$8.58 MSRP: $15.32
You Save: $6.74 (44%)
Ships in 1-3 Business Days
ADD TO CART
Product Specifications
- Other Name: Hose, Hydraulic Brake; Hydraulic Hose; Brake Hose; Brake Line
- Position: Driver Side
- Replaces: 84199608
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 2016-2024 Chevrolet Malibu | Hybrid, L, LS, LT, Premier, RS | 4 Cyl 1.5 L GAS, 4 Cyl 1.8 L FULL HYBRID EV-GAS (FHEV), 4 Cyl 2.0 L GAS
View related parts
Chevrolet Malibu Vacuum Hose Part Number: 23183114
$54.66 MSRP: $107.00
You Save: $52.34 (49%)
Ships in 1-2 Business Days
ADD TO CART
Product Specifications
- Other Name: Pipe Assembly-Power Brake Booster Vacuum; Brake Booster Vacuum Hose; Pipe, Vacuum Power Brake
- Replaces: 22922122, 22847870
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 2013-2015 Chevrolet Malibu | LS, LT, LTZ | 4 Cyl 2.0 L GAS, 4 Cyl 2.5 L GAS
View related parts
Chevrolet Malibu Flex Hose, Driver Side Part Number: 84552905
$9.71 MSRP: $17.57
You Save: $7.86 (45%)
Ships in 1-2 Business Days
ADD TO CART
Product Specifications
- Other Name: Hose, Hydraulic Brake; Hydraulic Hose; Brake Hose; Brake Line
- Position: Driver Side
- Replaces: 23393305, 84068587
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 2016-2022 Chevrolet Malibu | Hybrid, L, LS, LT, Premier, RS | 4 Cyl 1.5 L GAS, 4 Cyl 1.8 L FULL HYBRID EV-GAS (FHEV), 4 Cyl 2.0 L GAS
View related parts
Chevrolet Malibu Flex Hose, Green Line, Driver Side Part Number: 25874780
Product Specifications
- Other Name: Hose, Hydraulic Brake; Hydraulic Hose; Brake Hose; Brake Line
- Position: Driver Side
- Replaces: 15806767, 22729634
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 2004-2012 Chevrolet Malibu | Base, Classic LS, Classic LT, Hybrid, LS, LT, LTZ, Maxx, Maxx LS, Maxx LT, Maxx LTZ, Maxx SS, SS | 4 Cyl 2.2 L GAS, 4 Cyl 2.4 L FLEX, 4 Cyl 2.4 L FULL HYBRID EV-GAS (FHEV), 4 Cyl 2.4 L GAS, 6 Cyl 3.5 L FLEX, 6 Cyl 3.5 L GAS, 6 Cyl 3.6 L GAS, 6 Cyl 3.9 L GAS
View related parts
Chevrolet Malibu Vacuum Hose Part Number: 23183113
Product Specifications
- Other Name: Pipe, Power Brake Booster Pump Inlet; Brake Booster Vacuum Hose; Pipe, Vacuum Power Brake
- Replaces: 20961229
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 2013-2015 Chevrolet Malibu | LS, LT, LTZ | 4 Cyl 2.0 L GAS, 4 Cyl 2.5 L GAS
View related parts
Chevrolet Malibu Flex Hose, Passenger Side Part Number: 15864128
Product Specifications
- Other Name: Hose, Hydraulic Brake; Hydraulic Hose; Brake Hose; Brake Line
- Position: Passenger Side
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 2005-2008 Chevrolet Malibu | Base, Classic LS, Classic LT, LS, LT, LTZ, Maxx LS, Maxx LT, Maxx LTZ, Maxx SS, SS | 4 Cyl 2.2 L GAS, 6 Cyl 3.5 L GAS, 6 Cyl 3.9 L GAS
View related parts
Chevrolet Malibu Flex Hose, Driver Side Part Number: 15864129
Product Specifications
- Other Name: Hose, Hydraulic Brake; Hydraulic Hose; Brake Hose; Brake Line
- Position: Driver Side
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 2005-2007 Chevrolet Malibu | Base, LS, LT, LTZ, Maxx LS, Maxx LT, Maxx LTZ, Maxx SS, SS | 4 Cyl 2.2 L GAS, 6 Cyl 3.5 L GAS, 6 Cyl 3.9 L GAS
View related parts
Chevrolet Malibu Flex Hose Part Number: 15919605
Product Specifications
- Other Name: Hose, Hydraulic Brake; Hydraulic Hose; Brake Hose; Brake Line
- Position: Rear
- Replaces: 15864127, 22729633
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 2004-2008 Chevrolet Malibu | Base, Classic LS, Classic LT, LS, LT, LTZ, Maxx, Maxx LS, Maxx LT, SS | 4 Cyl 2.2 L GAS, 6 Cyl 3.5 L GAS, 6 Cyl 3.9 L GAS
View related parts
Chevrolet Malibu Flex Hose, Rear Passenger Side Part Number: 22164520
Product Specifications
- Other Name: Hose Assembly, Rear Brake; Hydraulic Hose; Brake Hose; Brake Line; Hose, Hydraulic Brake
- Position: Rear Passenger Side
- Replaces: 22163470
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 1997-2003 Chevrolet Malibu | Base, LS | 4 Cyl 2.4 L GAS, 6 Cyl 3.1 L GAS
View related parts
Chevrolet Malibu Flex Hose, Rear Driver Side Part Number: 22164521
Product Specifications
- Other Name: Hose Assembly, Rear Brake; Hydraulic Hose; Brake Hose; Brake Line; Hose, Hydraulic Brake
- Position: Rear Driver Side
- Replaces: 22163469
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 1997-2003 Chevrolet Malibu | Base, LS | 4 Cyl 2.4 L GAS, 6 Cyl 3.1 L GAS

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1-20 of 21 Results

Chevrolet Malibu Brake Line

Want to cut long-term maintenance and repair costs? Choose OEM Brake Line. Those parts deliver top durability you can trust. On our site, you'll find a huge catalog of genuine Chevrolet Malibu parts. Prices are unbeatable, so you can keep more in your pocket. Every OEM Chevrolet Malibu Brake Line includes a manufacturer's warranty. You can also get an easy return policy that keeps buying risk free. Fast delivery, get your car on the road quickly. It's simple to search, compare, and order. Stop guessing about quality or fit. Order today and save with parts that last.

This page details the function of the Brake Line in relation to Chevrolet Malibu vehicles because it supplies brake fluid from the master cylinder to the brake caliper pistons and fuels the hydraulic brake system. Through this, the vehicle can decelerate or stop as desired also when the brake pedal is pressed. Through the years, Chevrolet Malibu has used different sorts of Brake Lines like the metal brake lines as well as the rubber brake hoses. Brake shoe involving metal brake lines can easily rust leading to fluid leaks as well as reducing the hydraulic pressure especially during winter seasons. However, there are disadvantages of using rubber brake hoses Some of them include physical damage, internal wear and tear as well as improper installation. For better performance, installing new Racing style of Braided stainless steel Brake Lines gives much better and firmer pedal feel than the normal rubber hoses during highway fast driving.

Chevrolet Malibu Brake Line Parts and Q&A

Flex Hose, Green Line, Driver Side
25874780
Q: How to replace the front brake line on Chevrolet Malibu?
A:
Raise the vehicle before you begin this job to get access to the brakes. Next take off the wheel and tire assembly. Get all surface dirt off the brake hose ends and brake pipe joint. You need to use a flare nut wrench with a back up wrench to disconnect the brake pipe fitting from the brake hose . Keep both ends protected from spills. Unbolt the hose retainer before removing the brake hose from its position at the strut by taking off the brake hose nut. Also disconnect the brake hose-to-caliper bolt and remove the brake hose from the caliper. Throw away both copper brake hose gaskets and cover the brakes caliper and hose ports with mechanical caps. Prepare the new copper brake hose gaskets and brake hose bolt before placing them onto the brake hose. Fasten the brake caliper bolt against the brake caliper at 50 nm torque (37 lb ft) then fix the brake hose to the strut through the brake hose nut with a torque of 14 nm (124 lb in). Access the brake pipe fitting end and brake hose end by removing their caps or plugs. Insert the brake hose through the brake hose body bracket and position the brake hose retainer over brake hose slots to stop movement. Use a back up wrench on the brake hose to tighten the brake pipe fitting onto the brake hose to 20 nm (15 lb ft). Watch for the hose touching suspension parts while turning sharply; repair this issue if it happens. End the brake system bleeding process before putting on the tire and wheel unit then bringing the vehicle down.
Flex Hose, Green Line, Passenger Side
25874781
Q: How to Service and Repair Brake Lines Using the J 45405 Brake Line Flaring Kit on Chevrolet Malibu?
A:
Use J 45405 Brake Pipe Flaring Kit (J 45405) while taking necessary safety measures with brake fluid irritants and choosing double-walled steel brake pipes to maintain system performance. First view the section for replacement and take out the retainers when needed. Choose a brake pipe section area that stays away from bends and mounting points when you need to cut it. Take measurements of the brake pipe you want to replace plus include the necessary flare extension lengths which are 6.35 mm (0.250 inch) for 4.76 mm (3/16 inch) diameter pipe and 9.50 mm (0.374 inch) for 6.35 mm (1/4 inch) diameter pipe. Use the J 45405 pipe cutter to cut the brake pipe straight and remove the nylon coating with the specified blade from its flare area. Chamfer the inside and outside diameter of the brake pipe using the J 45405 de-burring tool before installing the tube nuts. Remove debris from the brake pipe and then twist the clamping screw of the J 45405 to access it. Set the proper dies inside the machine then put the ready pipe into the dies so you can secure the clamping screw. Put in the designated pipe forming mandrel then press the J 45405 lever to form the flare and do it again using the completing cone. Check if the flare meets exact shape and size requirements before and after using the J 45405 tool which creates 6.92 mm (+/- 0.18 mm) flares for 4.76 mm pipes and 8.92 mm (+/- 0.18 mm) flares for 6.35 mm pipes. Also shape the new tube according to needs with proper brake pipe bending equipment. Fit the pipe to its location with specific brake pipe unions and retainers while baying the hydraulic brake system. Help is needed for the last step which is inspecting brake pipe flares for leaks after starting the engine and pressing the brakes.